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Washing and Pelletizing thermoplastic polymers, post-consumer

Explore the innovations in washing technology for post-consumer plastic waste, featuring systems that have been continually developed since 1977. These facilities efficiently manage the recycling of PET bottles and other types of plastic, delivering superior results in cleaning and separation.

Detailed Recycling and Washing Process

Pre-sorted and baled PET bottles are individually separated, then shredded into flakes in a wet granulator. The shredded material undergoes an intensive friction cleaning process, removing labels and adhesives. Pneumatic separation eliminates remaining contaminants, and in the flotation tank, PET flakes are separated from PE/PP caps based on density. For enhanced purity, a hot water washing machine and NaOH can be added. The cleaned flakes are dried, crystallized, and prepared for subsequent use.

Broad Applications in Plastic Recycling

These systems are ideal for washing plastic waste, including plastic bottles, films, and technical plastics. The resulting flakes are of high quality, suitable for food packaging, and meet the highest quality standards. We offer upgrades for existing washing facilities or customized components to improve quality

Advantages of Our Washing Systems

Our facilities process up to 2,000 kg/hour, achieving a high level of material purity even without chemical additives. The system is customizable to achieve the desired flake quality. The high-quality flakes are ideal for food packaging, and the modular construction of the facilities allows for adaptation to specific client needs. Facilities can be adapted for limited production spaces and are equipped with a water recycling system, reducing water consumption and environmental impact. The motors are energy-efficient, with consumption reduced in some cases to 0.4 kW/kg.

 

     

    1. Cutting Mills
    2. Intensive pre-wash            
    3. Separation by flotation/sinking
    4. Intensive washing
    5. Drying     
    6. Packing

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